Tomato sauce is one of the favorite ‘add-ons’ used with break fast dishes.
People of every age group prefer it particularly for its sweet and sour taste
that adds a different taste to the common breakfast dishes. Tomato sauce is
used widely with snacks and different types of cuisines and dishes.
The Indian
Ketchup and sauce market is reportedly estimated to be growing at 20 percent
growth rate annually. Major players in the Indian Ketchup and sauce market are
Nestle (Swiss MNC), Hindustan Unilever Ltd., Heinz (US), Del Monte, Sil, Tops,
Cremica and druk.
Tomatoes used for ketchup preparation ideally should be sound and ripe with
more than 25% by weight of soluble solids (tomato paste, little lesser in %) as
per the Indian standards set for tomato ketchup ingredients. American standards
also require a minimum of 25% solid waste for standard ketchup. Ketchup having
a minimum content of 29% total solids is referred as extra standard and 33% or
more is termed fancy ketchup.Reports appeared in media suggest that some
manufacturers often compromise on these standards without disclosing the facts
to the consumer.

Health conscious people find it detrimental to health since
any cut in the quantity of tomato paste reduces the quantity of lycopene (an
antioxidant) that guards against many diseases. We may overcome this problem
making tomato ketchup at home using fresh ripe tomatoes.
It is always wise to prepare at a time when prices of tomatoes fruits are at
its lowest in the market. It will drastically reduce the cost of preparation.
In this way you can prepare it according to your taste and under hygienic
conditions with half of the cost of a bottle of tomato ketchup purchased from
market. Recipe presented here is very simple and needs no expertise or practice
for its preparation. Once you prepare it on your own, you'll never prefer to
purchase from a grocery shop.
Quality
Taste of ketup varies with the selection of raw material. Desi or local
varieties are better choice than the improved ones for sauce or ketchup
preparation. You need to exercise care in selecting tomatoes. Green and unripe
tomatoes also affect quality and appearance of the sauce and hence need be
removed from the lot to avoid discoloration of the sauce. Fresh ripe tomatoes
are good for tasty sauce preparation.
Cleaning
Thorough washing is must to remove the dust and other contaminants from the
skin (surface). After washing, cut the tomatoes into small pieces before
boiling.
Spice bundle
A bundle of spices is made in a muslin cloth and cooked with tomato
juice.Major ingredients required to make spice bundle include onions, garlic,
pepper, mace, cinnamon bark, red chili powder and few pieces of cardamom.
Quantity of ingredients needed to make tomato ketchup is given below.
Method for making tomato ketchup
Weigh a quantity of 1.25 kg red and ripe tomatoes. Cut the tomatoes after
washing these properly. Avoid mixing of green or bruised tomatoes in the
cooking vessel otherwise desired color will be difficult to obtain besides bad
taste of the final product.
Use a thick bottomed vessel for cooking and heat it approximately ten
minutes or till the skin of tomatoes begin to curl. Remove the vessel from the
fire and detach the seeds and skin by churning and straining.
Making spice bundle & dropping in the juice
A bundle of spices made using a thin muslin cloth and containing finely cut
and smashed small pieces of onions and garlic is dropped into the juice. After
imbibing the spice bundle into the juice, a quantity of 30 g sugar is added to
the juice. Juice is allowed to cook till volume is reduced to just half of the
original quantity or less based on the desired sauce consistency.
Spice bundle is allowed to be dipped in the juice during the process of
cooking.Remaining quantity of sugar and salt is added before cooking it further
to allow it to thicken to sauce consistency. Vinegar & preservative is
mixed and spice bundle removed before removing the ketchup containing vessel
from the fire. Now ketchup is ready for transfer to airtight jars or glass bottles.
Project report on tomato ketchup
Tomato ketchup may be prepared at mass scale and finances may be arranged
from financial agencies. As per the estimates of the project, it requires
approx. 20 lakh annual operating expenses. Annual profit of Rs 3.80 lakh may be
earned with annual sale realization of Rs 24.0 lakh. As a business model, mass
scale production of tomato sauce may provide direct employment to 6 or 7
people. Details of this project report are available on this
webpage.